August 15th, 2024

The Role of Codes in Inventory Management: Enhancing Efficiency and Precision

Patrick O'Meara By Patrick O'Meara
CMMS | Inventory management workers move stock in warehouse

In an upcoming release, Maintainly will be transitioning from using a simple number string as the primary material identifier to a more advanced and comprehensive system. This change is designed to improve the efficiency and accuracy of material tracking within the platform, providing users with a more intuitive and powerful way to manage their inventory. Stay tuned for more details on how this enhancement will streamline your workflow and optimize your asset management processes.

Here, we will outline the main reasons for such a change taking place and why the material code is not only a technically superior method but also a more user-friendly option:

Enhanced Searchability by Leveraging Entropy in Codes

Entropy, in this context, refers to the uniqueness and variability that a coded system offers compared to a simple number string. A higher entropy system means that each code is distinct and can be identified with fewer characters. For instance, instead of remembering and typing a long numerical sequence like "123789," users can simply enter the first few characters of a code like "MTRLSW" to quickly find the required material.

This system significantly reduces the time spent searching for items in the inventory. Users can narrow down their search results with just a few keystrokes, leading to faster access to parts and materials. Additionally, a coded system minimizes the likelihood of errors, such as mistyping a long string of numbers. This reduction in errors is particularly important in environments where precision is critical, such as in manufacturing or maintenance operations.

Moreover, the introduction of codes can enhance the accuracy of automated systems. Many CMMS platforms, including Maintainly, integrate barcode or QR code scanning features. Codes are more scanner-friendly, allowing for quicker and more reliable data entry, further streamlining inventory management processes.

Improved Visual Distinction & Enhancing User Efficiency

Codes, combining letters and numbers, are more visually distinct than numerical strings. This distinctiveness is crucial in busy environments where quick identification of parts is necessary. For example, in a warehouse filled with shelves of materials, distinguishing between "123789" and "128789" can be challenging and time-consuming. However, a code like "PRLQTY" is more recognizable and less prone to visual confusion.

The visual uniqueness of codes not only aids in quick identification but also supports memory retention. Users are more likely to remember a code that has a meaningful structure or pattern, such as a prefix that indicates a category or type of material. This is particularly beneficial when users frequently access certain items or when training new staff, as it simplifies the learning curve.

In addition to reducing errors, visually distinct codes enhance workflow efficiency. Workers can quickly locate the correct items, reducing downtime and improving overall productivity. This is especially beneficial in industries where speed and accuracy are critical, such as manufacturing, aviation, or healthcare.

Conclusion

The transition to a coded part numbering system in Maintainly CMMS is designed to enhance both searchability and visual distinction, leading to a more efficient and error-free inventory management process. This change aligns with our commitment to providing users with tools that improve operational efficiency and accuracy, ensuring that your business can continue to grow without being hindered by outdated inventory management practices.

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